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Cooling Water TestKit
Test kit for cooling water systems treated covering Nitrite, Chloride and pH tests
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Cooling water test kit instructions for cooling water systems treated with Caretreat 2 Diesel or Caretreat CWT AL10. Both products contain nitrite as main inhibitor for protection of steel surfaces of cooling water systems. Caretreat CWT AL10 may be used in systems containing less than 10% aluminum alloys.
- Regularly (at least weekly) perform analysis of cooling water for optimal protection of the cooling water systems
- Samples of cooling water should appear clear and colorless
- In case of deviations of values or appearances of the sample, contact Marine Care
- Use E-care as a monitoring device
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Some reagents required for tests shown in this booklet are classed as hazardous and as such, a minimum protection of gloves (rubber or plastic) and safety goggles/spectacles or facemask MUST BE WORN.
In addition please note and observe the Risk and Safety phrases on each reagent container and follow handling guidelines as instructed.
GENERAL NOTES
- Avoid contact with skin or eyes
- In case of contact with skin or eyes rinse immediately with plenty of running tap water, and seek medical attention
- Seek attention if irritation persists
- In case of ingestion, wash the mouth out thoroughly with water, try to vomit and seek medical attention
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Take 20 ml of cold coolingwater sample with the 20 ml syringe. Spray the 20 ml in the clean test jar.
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Add 12 drops of Reagent BC1. The sample will turn orange / yellow.
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Add drop by drop Reagent BC2, until a turbid dark orange to brown colour appears. Count the numbers of drops used.
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Each drop is equivalent to 20 mg/l or ppm Chlorides
Chloride Test Reference Drops of BC2 Reagent Chloride as
mg/l Cl-Notes 1 20 Maximum Chloride levels:
← LT systems : 100 mg/l
← HT systems : 50 mg/l2 40 3 60 4 80 5 100 Above 50 mg/l Chloride concentration; raise the nitrite level 100 ppm for every 10 mg/l chloride. 6 120 7 140 8 160 In case the chloride level is too high, reduce the amount of chlorides by partly refreshing the coolingwater with demineralized or evaporated water. After refreshing, repeat the Nitrite test.
1 mg/l is 1 ppm9 180 10 200 11 220 12 240 13 260 14 280 15 300 16 320 17 340 18 360 19 380 20 400 -
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Take 0,5 ml of cold coolingwater sample with the 1 ml syringe. Spray the 0,5 ml in the clean small test tube.
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Add 4 drops of Reagent N1. The sample will turn orange/red.
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Add drop by drop Reagent N2, until a blue colour appears. Count the numbers of drops used.
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Each drop is equivalent to 200 mg/l or ppm Nitrite (NO2)
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Nitrite Test Reference — Caretreat 2 Diesel Drops of N2 Reagent Nitrite as mg/l NO2 Notes 1 200 Maximum Chloride levels:
← LT Systems : 100 mg/l
← HT Systems : 50 mg/l2 400 3 600 4 800 In case of too low Nitrite level dose Caretreat 2 Diesel. 1 liter per m3 gives 250 mg/l NO2-.
In case of too high Nitrite level partly refresh the coolingwater with demineralized or evaporated water. After refreshing, repeat the Nitrite test.5 1000 6 1200 7 1400 8 1600 9 1800 10 2000 11 2200 12 2400 13 2600 14 2800 15 3000 16 3200 17 3400 18 3600 19 3800 20 4000 Caretreat 2 Diesel — Dosing Reference Engine type Chloride as mg/l Cl- Nitrite as mg/l NO2- Initial Dosing rate in l/m3 HT Systems < 50 1500-2500 6 -10 LT Systems < 50 1500-2500 6 - 10 LT Systems 50 - 100 1750-3000 7 - 12 -
Nitrite Test Reference — Caretreat CWT AL10 Drops of N2 Reagent Nitrite as mg/l NO2 Notes 1 200 Maximum Chloride levels:
← LT Systems : 100 mg/l
← HT Systems : 50 mg/l2 400 3 600 4 800 In case of too low Nitrite level dose Caretreat CWT AL10 1 liter per m3 gives 50 mg/l NO2-.
In case of too high Nitrite level partly refresh the coolingwater with demineralized or evaporated water. After refreshing, repeat the Nitrite test.5 1000 6 1200 7 1400 8 1600 9 1800 10 2000 11 2200 12 2400 13 2600 14 2800 15 3000 16 3200 17 3400 18 3600 19 3800 20 4000 Caretreat CWT AL10 — Dosing Reference Engine type Chloride as
mg/l Cl-Nitrite as
mg/l NO -
2Initial Dosing
rate in l/m3HT Systems < 50 1000-1250 20-25 HT Systems < 50 1000-1250 20-25 LT Systems 50 - 100 1250-1500 25-30 -
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Take 50 ml of cold coolingwater sample in the clean test jar
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Dip test strip for 1 second in the sample
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Shake off excess sample solution
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Compare with colour scale and read off the corresponding pH value
Coolingwater pH Test Reference (7,0 - 14,0) pH value Status Action < 6,5 Corrosive to highly corrosive See fault finding chart 7,0 7,5 8,0 Slightly corrosive 8,5 9,0 Non corrosive Well treated 9,5 10,0 10,5 Corrosive on Copper and Aluminium See fault finding chart 11,0 11,5 12,0 12,5 Corrosive on Iron, Copper and Alu-
minium13,0 13,5 14,0 -
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Fault Finding Chart Cause(s) Solution(s) Chlorides far too high Low quality feed water Only use demineralized or evaporated wa-
terSea coolingwater leakage Search for leakage(s) Nitrites low Coolingwater leakage Add Caretreat 2 Diesel / CWT AL10 Coolingwater (partly) refreshed Add Caretreat 2 Diesel / CWT AL10 Nitrites remain low Air intake in the system Check coolingwater pumpseals Check header/expansion tank Exhaust gasses in the system Check for leakages, for example leaking cylinder head gaskets Bacteria in the system Check for slime deposits Add a non corrosive biocide, Caretreat Bac- Product drum used for other chemical Check Nitrite level of the product or take a new product drum pH Coolingwater too low Bacteria in the system Check for slime deposits Add a non corrosive biocide, Caretreat Bac-
teriaLow Caretreat 2 Diesel/CWT AL10 dosage Check dosing pump / increase dosage pH Coolingwater too high High Caretreat 2 Diesel / CWT AL 10 dosage Check dosing pump / decrease dosage Refresh the system partly with demineral-
ized or evaporated water -
Partslist Coolingwater Testkit Partslist Coolingwater Testkit Description Amount pH strips (100 ea.) 0,0 - 14,0 1 or pH strips (100 ea.) 7,0 - 14,0 1 Reagent BC1 1 Reagent BC2 1 Reagent N1 1 Reagent N2 1 Syringe, 1 ml 1 Syringe, 20 ml 1 Test jar with cap 1 Test tube with screwed cap 1 -
- Read the engines manual regarding the coolingwater systems treatment
- Contact us for advise
- E-mail us all test figures over a period of at least 3 months
- Send us a coolingwater and make-up water sample
- Take a sample in a clean bottle at least 0,5 liter per sample. Fill the bottle(s) to the top
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